TO-60Ⅱ

TO-60Ⅱ

A high cost performance machine with enhanced options and multi functionality
Also with improved workability and a lower price compared to conventional machines

SDGs07

SDGs12

TO-60Ⅱ

Features

  1. The machine center height has been lowered by 100mm to improve workability such as blade replacement and setup confirmation.
  2. Equipped with NC measures as its standard
  3. New setup support option that allows for reduced setup time and skill-free operation
  4. Improved workability and reduced price compared to conventional machines

Anti-collision control

This Grinding Machine is equipped with a function that recognizes position information as its standard, so even individuals unfamiliar with the machine can use it with peace of mind.

Image of Anti-collision control

Solution

Ring feeder

Conveyer

Conveyer

Parts feeder

Parts feeder

Gantry loader

Gantry loader

Grinding performance data

Dimensions φ30×L726 φ116×L8 φ22×L20 φ120×L31
Material SUJ2 SUJ2 SUJ2
Roundness 5.0 10.0 2.0 3.0
Cylindricity(μm) 10.0 3.0 2.0 3.0
Surface roughness(μm) Rz1.6 Ra1.6 Ry4.0 Rz4.0

※The values are based on requirements.

*Please view the table by scrolling horizontally

A case study

System composition

A case study

Click to enlarge image

Performance data of the improvement

Graph

Customer having issues with setting up a variety of products

The issue

With a high-mix small-lot production system, it is difficult to pass down adjustment and engineering techniques. Because it is not possible to quantify them, it is not possible to reduce time and stabilize production.

After implementation

By implementing our Centerless Grinder with automatic setup support function, it became easier to reproduce the setup and cut down setup time by 72%. With this, even a beginner can use the same setup as a highly skilled worker.

Specifications

Machine specification

TO-6045ⅡT TO-6040ⅡT TO-6030ⅡT
Grinding performance Processing diameter (standard) φ3~120㎜(φ40~160㎜)
Processing diameter (large) φ50~170㎜(φ90~210㎜)
Processing diameter (extra-large) φ100~220㎜(φ140~260㎜)
Processing length (infeed) 450㎜ 400㎜ 300㎜
Grinding wheel Dimensions φ610×455×φ304.8
(7A type)
φ610×405×φ304.8 φ610×305×φ304.8
Minimum diameter φ430㎜
Maximum peripheral speed 2700m/min
Motor capacity 37kW
(30kW、22kW)
30kW
(37kW、22kW)
22kW
(30kW、15kW)
Adjustment wheel Dimensions φ330×455×φ203.2
(7A type)
φ330×405×φ203.2 φ330×305×φ203.2
Minimum diameter φ270㎜
Driving system Belt driving
Revolution per minute 1~500rpm(NC spindle motor)
Motor capacity 5.5kW 5.5kW 3.7kW
Machine dimensions W2880×D1550×H2000 W2880×D1550×H2000 W2880×D1400×H2000
Machine weight 6500kg 6300kg 6100kg
Electrical capacity 45kVA 40kVA 35kVA
Amount of air used 160Nℓ/min

*Please view the table by scrolling horizontally

Standard mounting specification

Accessory equipment and features included in the price of the machine

  • Automatic lubrication system
  • Grinding wheel setting
  • Pattern dress function
  • Adjustment wheel setting
  • Timed grinding wheel drainer
  • Power off and stopping function
  • NC command 0.1μm resolution
  • Manual pulse handle
  • Standard grinding fluid flash prevention cover
  • Swivel measurement
  • Dial gauge
  • Multiple dress function
  • Level seat
  • Touch panel system
  • LCD Color monitor
  • Emergency put back function
  • Standard paint color
  • Small grinding stone display

Attachments

Attachments not included in the price of the machine

  • Grinding wheel
  • Adjustment wheel
  • Diamond tool
  • Work rest
  • Blade
  • Grinding wheel treatment measures
  • Upper level press
  • Grinding wheel exchange jig
  • Grinding wheel flange angle scale
  • Customer specified paint color
  • Workbench

Optional functions (specialized attachments)

  • GW rotary dressing device
  • RW rotary dressing device
  • Automatic wheel spindle balancing device
  • Automatic measuring device
  • Electric blade elevation
  • Electric swivel
  • Mist collecting device
  • Electric RW slide
  • Part number registration function
  • Setup support function
  • Running dress function
  • Scale feedback device
  • Grinding fluid flow meter
  • Jib crane
  • Grinding wheel fixed speed function
  • Grinding wheel dressing detection sensor

A variety of optional features available to meet all needs